Oxygen Gas Booster Manufacturers in India

Oxygen Gas Booster Manufacturers in India

Oxygen Gas Booster Manufacturers in India
Oxygen Gas Booster Manufacturers in India

Oxygen Gas Booster is a specialised machine that is used to boost the pressure of oxygen gas without compromising its purity. The system provides low or medium-pressure oxygen, as per the need of usage, and oxygen is pressurized to greater levels. It is usually used in industries and in healthcare facilities where the use of high-pressure oxygen is demanded to be stored, filled in a cylinder, or utilized in the process of industry.

The oxygen boosters of today are designed in a way to incorporate safety measures, automatic controls, and effective compression systems to make their operation easy. They are miniature, require less power, and can be operated twenty-four hours, thus being a significant component of oxygen delivery systems.

Why is it needed?

Oxygen generators or supply tanks are typically typical and typically provide gas at relatively low pressure (typically between 4 and 6 bar). However, there are plenty of applications that require much higher pressures (typically 150 to 300 bar and above). The only safe means of getting out of this gap is through the use of an oxygen booster.

Product Overview

Airox Technologies Limited is a reputed Oxygen Gas Booster Manufacturers in India with more than 13 years of experience in the medical and industrial gas equipment manufacturing industry. The firm manufactures hi-tech Oxygen Booster pumps, which are used to provide oxygen gas pressure in a safe way to several industrial and medical applications. These booster systems are extensively applied in filling oxygen cylinders, storage systems, and high-pressure oxygen supply applications.

Airox offers turnkey solutions to its customers in all aspects of the design, manufacturing, commissioning, and after-sales services. The oxygen gas booster systems are designed in such a way that they work efficiently, consume less power, and are safe to operate 24 hours a day in harsh medical and industrial conditions.

Manufacturing Strengths

  • Over 13 years of industry experience.
  • Automated Manufacturing Facility
  • High- Performance Oxygen Booster Systems.
  • Customized Solutions
  • Energy-Efficient Designs
  • Turnkey Project Execution
  • Strict Quality Testing
  • Installation & Commissioning Support
  • Dedicated After-Sales Service

Easy Explanation of How the Oxygen Gas Booster Works in Simple Steps

The principle of operation of an oxygen gas booster is easy and effective. At the beginning, the oxygen gas is introduced to the booster via the inlet section, but at a decreased pressure. The compression system within the machine slowly raises the level of pressure of the gas with no loss of oxygen purity.

The following is a very simple step-by-step description:

  1. Low-pressure oxygen enters

The source of oxygen gas is a source such as a cylinder or a generator, though at low or medium pressure.

  1. Booster “piston” begins to move

A piston system (as a pump) is found inside the booster. It goes to and fro.

  1. A chamber is filled with gas

As the piston is recoiled, oxygen is drawn into a small chamber in the booster.

  1. Compression happens

The engine is driven by the piston, compressing the oxygen and reducing the space, and raising the pressure.

  1. Pressure becomes higher

The pressure is also raised in each cycle in steps till it reaches the necessary high level.

  1. High-pressure oxygen exits

The augmented oxygen is then released in a high-pressure cylinder or in a pipeline where it is preserved or used.

  1. Cycle repeats automatically

This is repeated until the supply of oxygen is needed, and that is what this system does.

Main Parts of an Oxygen Gas Booster

An oxygen gas booster consists of a number of key components, which combine to supply oxygen pressure in a safe manner.

  1. Drive System

To start the booster, it can be powered by an electric motor, a hydraulic system, or pneumatic (air-driven).

  1. Compression Cylinder

It is the main chamber where the oxygen gas is pressurized.

  1. Piston Assembly

A back-and-forth piston compresses the oxygen gas inside the cylinder.

  1. Intake Valve

Enables the entry of low-pressure oxygen in the compression chamber.

  1. Outlet Valve

Essentially permits the high-pressure oxygen to be released following compression into the cylinder.

  1. Seals and Gaskets

Avert leakages of gases and ensure proper operation. These should not be oily or not compatible with oxygen.

  1. Cooling System

Vents out the heat that is produced in the compression and maintains the system safe and efficient.

  1. Pressure Gauges/Control Panel.

Used to measure pressure and to control the working of the booster.

  1. Safety Valves

Auto-release of excessive pressure in order to prevent damage or a crash.

Most Trusted Oxygen Gas Booster Suppliers in India Offering Quality & Reliability

Trusted Oxygen Gas Booster Suppliers in India are critical in fulfilling the increasing need for effective oxygen compression applications in the healthcare and industrial sectors. The advanced oxygen gas boosters supplied by trusted suppliers boost safely and efficiently, and maintain consistent performance. They have common applications in hospitals, oxygen generation plants, and industrial plants where a continuous and high-pressure supply of oxygen is crucial to the running of the operations.

The company does not just provide the equipment, but they can also provide installation services, commissioning, and even maintenance. Airox possesses a great distribution channel and customer focus that offers customers timely delivery and technical services, making it a preferred choice by customers who want a reliable solution to oxygen gas boosting services.

Supply Capabilities

  • Supply Network of PAN India.
  • Timely Product Delivery
  • Ready Technical Support
  • Customized Configurations
  • Spare Parts Availability
  • Installation Assistance
  • Preventive Maintenance Support
  • Reliable Customer Service

Different Types of Oxygen Gas Boosters Used in Oxygen Gas Booster Systems

There exist different types of oxygen gas boosters, which depend on the amount of pressure required and the application.

Common types include:

  • Single-stage oxygen gas booster.
  • Multi-stage oxygen gas booster
  • Pneumatic oxygen booster
  • Electric oxygen booster
  • Oil-free oxygen booster

Oil-free systems are highly favored among them as they give out contamination-free oxygen compression. The Oxygen Boosters for Cylinder Refilling are also frequently utilized in hospitals and the industries where oxygen cylinders should be filled in a safe and efficient way.

Leading Oxygen Gas Booster Exporters in India Delivering Worldwide Industrial Supply

Airox Technologies Limited is also rated to be amongst the best Oxygen Gas Booster Exporters in India, exporting highly technologically advanced oxygen gas booster systems that are capable of meeting the international quality standards and could find application in an enormous number of industrial and medical applications. They are designed with superior quality parts to fit various needs and are designed with reliability, safety, and energy efficiency.

Airox has over years of experience in the production of gases and supply of gas handling equipment, which means that it can provide customised solutions to export to meet the needs of the project. The systems are all efficiently designed, safe, and long-life service-oriented to assist the customers in enhancing reliable oxygen pressure to critical applications in the world.

Export Advantages

  • Export-Quality Systems
  • International Quality Standards
  • Custom Specifications
  • Secure Export Packaging
  • Technical Documentation
  • Energy-Efficient Solutions
  • Worldwide Industrial Supply
  • End-to-End Export Support

Common Applications and Uses of Oxygen Gas Booster in Industry

The oxygen gas boosters can be utilized in any industry where increasing the oxygen pressure is needed. They boost efficiency and ensure that essential processes are continually supplied with oxygen.

Major applications include:

  • Healthcare centres and hospitals.
  • ICU and emergency wards.
  • Oxygen filling stations of cylinders.
  • Steel industry
  • Chemical industry
  • Food industry
  • Glass manufacturing
  • Metal fabrication
  • Research laboratories
  • Medical colleges

It is also applicable, especially in filling oxygen cylinders, as the system can quickly increase the oxygen pressure without reducing the level of purity required.

Simple Material Details Used in Oxygen Gas Booster Manufacturing

A lot of its performance and durability depend on the type of materials that are used in the process of manufacturing an oxygen gas booster. Materials used in oxygen service are non-reactive, corrosion-resistant, and have the ability to safely work with high-purity oxygen.

Materials used include:

  • Stainless Steel SS304
  • Stainless Steel SS316
  • Aluminium alloys
  • Brass fittings
  • PTFE seals
  • Copper tubing
  • Oxygen-compatible elastomers

All these materials are highly resistant to corrosion and are able to provide safe service under various pressure conditions. It will also ensure that the life of the equipment will be enhanced by good-quality material and will reduce maintenance.

Main Benefits of Using Oxygen Gas Booster in Industrial Applications

An oxygen gas booster has a number of benefits to industries and medical institutions that are in need of high-pressure oxygen.

Major benefits include:

  • Accurate improvement of oxygen pressure.
  • Continuous oxygen supply
  • High operational efficiency
  • Energy-efficient operation
  • Low maintenance requirements
  • Risk-free and sound performance.
  • Compact design
  • Long service life
  • Easy installation
  • Reduced operational costs

The oxygen gas booster price and performance, and the long-term are also other factors of consideration by many customers. Modern systems provide an excellent compromise of efficiency, reliability, and cost-effectiveness.

Why choose Airox Technologies Limited for the Oxygen Gas Booster?

Airox Technologies Limited is an Indian public limited company that has revolutionized the healthcare system by offering modern oxygen-producing machines and gas management equipment. With over 13 years of experience, the company has gained a high reputation in terms of innovativeness, quality, and customer satisfaction.

The company has already set in place more than 1100+ PSA Oxygen Generators and has more than 1000 happy customers in India. It has an automated production facility, presence in PAN India, 75+ service engineers, and a good after-sales support network, which provides it with a competitive advantage over other players in the market.

Key reasons to choose Airox:

  • Over 13 years of work experience in the industry.
  • Manufacturer, Supplier, and Exporter.
  • Automated manufacturing facility
  • Turnkey project solutions
  • Commissioning and installation.
  • Energy-efficient systems
  • Strong after-sales service
  • PAN India presence
  • Experienced technical team

Looking for a reliable Oxygen Gas Booster for your industrial or medical application? Connect with us now!

Product specifications

Technical Specifications

Parameters

Specifications

Booster Type

Oil-Free / Pneumatic / Electric

Oxygen Purity Compatibility

Up to 95% and above

Inlet Pressure

As per the client's request

Outlet Pressure

Up to 150 Bar

Flow Capacity

Up to the required application

Booster Stages

Single Stage / Multi Stage

Cooling System

Air Cooled / As per client request

Control System

Semi Automatic / Fully Automatic

Construction Material

SS304 / SS316 / As per client request

Installation Type

Skid Mounted / Floor Mounted

Power Requirement

As per the client's request

Safety Features

Pressure Relief Valve, Safety Switches, Alarms

Application

Medical and Industrial Oxygen Systems

Maintenance

Maintenance Tips and safety

Lubrication Rules and Safety Guidelines for Oxygen Gas Booster

Another factor that is important to keep the oxygen gas booster performance is lubrication. However, oxygen systems should receive extra consideration as the regular lubricants can react with oxygen and be dangerous.

The major precautions that should be observed are:

  • Lubricants that are oxygen compatible need to be used.
  • Make sure that the system is not oily and greasy.
  • Valves and check seals.
  • Ensure clean conditions of operation.
  • Follow manufacturer recommendations
  • Carry out regular safety checks.

Using these guidelines, users will be capable of making equipment safer and minimizing the possibility of operational issues.

Basic Quality Standards Followed in Oxygen Gas Booster Manufacturing

In the production of oxygen gas boosters, quality is an important factor since the gadgets find applications in sensitive industrial and medical fields. The manufacturers have stringent quality practices to guarantee the safety and reliability of the products.

Important quality standards include:

  • Oxygen cleaning standards
  • Pressure testing procedures
  • Leak testing
  • Material traceability
  • Performance testing
  • Safety valve testing
  • Dimensional inspection
  • Factory acceptance testing

The key quality practices contribute to the fact that each system provides stable performance and fulfills the expectations of customers and the requirements of the industry.

Normal Operating Conditions and Safe Use of Oxygen Gas Booster

The oxygen gas booster is developed in a controlled environment to achieve maximum efficiency and safety. It must be used in a non-combustible, dry, and clean place.

Normal operating considerations include:

  • Normal inhaled oxygen pressure.
  • Controlled ambient temperature
  • Oxygen Supply: Clean and dry.
  • Adequate ventilation
  • Leak-free pipelines
  • Continuous pressure monitoring

This should be adhered to by operators with recommended safety procedures and should not make unauthorized changes to the system. Often, checking helps in the safe and reliable operation.

Complete Record

All Veteran Installations

MEENAKSHI MULTISPECIALITY HOSPITAL
11 yrs running
62 LPM

MEENAKSHI MULTISPECIALITY HOSPITAL

Satara, Maharashtra, since 2015


  • 30+ beds
  • AS-D+LPM
SHREE BALAJI INSTITUTE OF MEDICAL SCIENCES PVT LTD
14 yrs running
613 LPM

SHREE BALAJI INSTITUTE OF MEDICAL SCIENCES PVT LTD

Raipur, Chhattisgarh, since 2012


  • 1500+ beds
  • AS-L125LPM
SHANTI MEMORIAL HOSPITAL
12 yrs running
151 LPM

SHANTI MEMORIAL HOSPITAL

Cuttack, Odisha, since 2014


  • 100+ beds
  • AS-G31
Certifications

Quality & Compliance

MSME Indian Business Award.

ISO : 134485

ISO 9001

ATIL

NEW IEC

FAQs

Frequently Asked Questions

An Oxygen Gas Booster is designed to pressurize the low pressure oxygen gas in a generator or storage tank safely to much higher pressure. It enables you to fill high-pressure cylinders on site, feed high-pressure cutting machines or store gas efficiently to supply the emergency backup systems.

To remove the extreme risk of combustion that high-pressure oxygen poses, this booster has an entirely oil-free design with self-lubricating PTFE seals and distance pieces that are isolated. This rigid structural segregation makes sure that the pure oxygen gas stream will never be in contact with any hydrocarbons or lubricants.

The machine has automated safety cut-offs on high discharge pressure, excessive gas temperature and low inlet pressure to avoid dry running or overheating. It also has powerful stainless-steel pressure safety valves at every compression stage to take care of the unexpected over-pressurization immediately.

Yes, our booster is constructed with flexible control valves that will permit it to take different pressures of inlet, varying between types of oxygen generators. The system controls its internal compression cycles automatically to a steady, high-pressure output without leading to upstream pressure drops and system stall.

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Clients

Our Esteemed Clients

Few Government Hospital Installations

  • Safdarjung Hospital, New Delhi
  • LNJP Hospital, New Delhi
  • Deen Dayal Upadhyay Hospital, Delhi
  • LNJP Hospital, Patna
  • HHSBT Hospital, Thane
  • Govt. Medical College, Bambolim
  • Govt. Medical College, Surat
  • Mathurdas Mathur Hospital, Jodhpur
  • Government Medical College, Baramulla
  • Andhra Medical College, Visakhapatnam
  • Thrissur Medical College, Thrissur
  • Govt. Medical College, Thiruvananthapuram
  • Gandhi Hospital, Secunderabad
  • Indira Gandhi Govt. Hospital, Pondicherry
  • Guru Gobind Singh Medical College & Hospital, Faridkot
  • Kabir Chaura Hospital, Varanasi
  • Govt. Medical College, Firozabad
  • Tripura Medical College, Agartala
  • Agartala GMC & Govind Ballabh Pant Hospital, Agartala
  • Govt. Medical & Hospital, Chandigarh
  • RIMS Hospital, Ranchi
  • Shri Gangaram City Hospital, New Delhi

Few Corporate Hospital Installations

  • Adani Institute of Medical Science, Bhuj
  • CARE Group Hospital, Aurangabad
  • Sri Aurobindo Hospital, Indore
  • Meenakshi Mission Hospital, Madurai
  • Meenakshi Mission Hospital, Thanjavur
  • CMC Hospital, Vellore
  • Big Apollo Spectra Hospital, Patna
  • KIMS Hospital, Kurnool
  • KIMS Hospital, Vizag
  • AIG Hospital, Hyderabad
  • Shree Narayan Hospital, Raipur
  • Pushpanjali Super Speciality Hospital, Agra
  • Narayan Memorial Hospital, Kolkata
  • Epic Hospital, Ahmedabad
  • Choitram Hospital & Research Centre, Indore
  • Rajasthan Hospital, Jaipur
  • NIIM University, Jaipur
  • Apex Hospital, Jaipur
  • Apex Hospital, Varanasi
  • Shri Balaji Super Specialty Hospital, Raipur
  • Daya General Hospital, Thrissur
  • Vivekanand Polyclinic & Institute of Medical Science, Lucknow
  • F H Medical College, Agra
  • EMC Hospital, Amritsar
  • Sun Hospital, Cuttack